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part specification

By Glen Patterson,2014-11-13 09:12
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part specification

Busbar supports Plastic shall be UL Recognized and meet the requirements for the direct support of live parts: a. RTI of 105?C b. CTI of 3 or better (2, 1 or 0) c. Flame rating of 94V-2, V-1 or V-2. - If rated V-2, HAI of 2 (or 1 or 0) and HWI of 2 (or 1 or 0) - If rated V-1, HAI of 2 (or 1 or 0) and HWI of 3 (or 2, 1 or 0) - If rated V-0, HAI of 3 (or 2, 1 or 0) and HWI of 4 (or 3, 2, 1 or 0) d. Pass VDE's Ball Pressure Test at 125?C and Glow Wire Test. Shields for the reduction of spacings Plastic shall be UL Recognized and meet the requirements for the indirect support of live parts: a. RTI of 105?C b. CTI of 4 or better (3, 2, 1 or 0) c. Flame rating of 94V-2, V-1 or V-2. - If rated V-2, HAI of 2 (or 1 or 0) and HWI of 2 (or 1 or 0) - If rated V-1, HAI of 2 (or 1 or 0) and HWI of 3 (or 2, 1 or 0) - If rated V-0, HAI of 3 (or 2, 1 or 0) and HWI of 4 (or 3, 2, 1 or 0) d. 0.71 mm (0.028") thick, or no thickness requirement and withstand a 5000V hipot, or 0.33 mm (0.013") thick and withstand a 2500V hipot. Cables - Wire shall be UL Recognized Component (AVLV2). Cable manufacturer shall be UL Recognized for Wire Harnesses (ZPFW2). Fast-on connector shall be a UL Recognized Quick-Connect Terminal (RFWV2). Connector shall be UL Recognized (ECBT2). NAM Whips - Cable shall be UL Listed, TC-ER (Tray Cable for Exposed Runs). Connector shall be UL Listed. Sense wires must be UL Recognized Component (AVLV2). Cable assembler shall be UL Recognized for Wire Harnesses (ZPFW2). The connector/cable combination shall be evaluated and strain relief tested by UL to UL 817 "Cord Sets and Power-Supply Cords". NAM MCCB - Circuit breaker shall be Listed to UL 489, Certified to CSA C22.2 No. 5, CE Marked to IEC 60947-2. WW MCCB - Circuit breaker shall be Listed to UL 489, Certified to CSA C22.2 No. 5, and Certified by a Certification Body (CB) to IEC 60947-2. EMEA MCCB - Circuit breaker shall be Certified by a Certification Body (CB) to IEC 60947-2. EMEA RCBO - Residual current operated circuit-breaker with integral overcurrent protection shall be CE Marked and Certified by a Certification Body (CB) to IEC 61009-1. Series Rated - Circuit breaker shall be Series Connected by UL (DKSY2) with a 20A Merlin-Gerin (SquareD) Multi9 circuit breaker. Lug - Shall be: UL Listed, CSA Certified, tin plated, provided with rotation prevention; and tightened with a 5/16 inch (8 mm) hexagonal (Allen) wrench. Splice - Shall be UL Listed and CSA Certified. Door-mount LED / Neon - Shall be UL Listed and CSA Certified. Printed Circuit Board - Shall be UL Recognized Component (ZPMV2), rated V-0, 130?C minimum. Card edge connector - Shall be UL Recognized Component (ECBT2) and CSA Certified. EMEA Powercord - "Cord shall be Harmonized, marked <HAR>, CE and RoHS. Must be certified by an approved Certification Body. EMEA Whip - "Cord shall be Harmonized, marked <HAR>, CE and RoHS. Connectors shall be Certified by a Certification Body. Assembly shall be tested by a Certification Body." Internal electric shock barriers: Plastic material shall be UL Recognized, flame rated V-2 or better (V-1, V-0, 5V). EMEA Rotary Switch: Shall be CE Marked and tested to IEC 947-1 and IEC 947-3. Labels - Label shall be a UL Recognized Component (PGDQ2), suitable for application to an unpainted sheet metal surface, located in an indoor, max 40?C environment, with occasional exposure to water or high humidity. Heat Shrink Tubing - Tubing shall be UL Listed or Recognized & CSA Certified, rated a minimum of 105?C and flame-rated VW-1. Circuit Breaker Module - Manufacturer shall build product and perform Production Line Testing (Electric Strength, Ground Continuity) in accordance with the UL Follow-Up Procedure. Manufacturer shall contract with UL Follow-Up Services for inspection of factory and manufacturing process.

     Filler Plate - The plastic shall have a minimum thickness of 2.4 mm, and be acceptable for the indirect support of uninsulated live parts. a. RTI of 105?C b. CTI of 4 or better (3, 2, 1 or 0) c. Flame rating of 94V-2, V-1 or V-2. - If rated V-2, HAI of 2 (or 1 or 0) and HWI of 2 (or 1 or 0) - If rated V-1, HAI of 2 (or 1 or 0) and HWI of 3 (or 2, 1 or 0) - If rated V-0, HAI of 3 (or 2, 1 or 0) and HWI of 4 (or 3, 2, 1 or 0) (ODIN) Insulating Barriers used with a minimum air space of 0.013 inch (0.33mm) for the reduction of spacings shall have the following properties: - UL Recognized Component - Min thickness of 0.028" (0.71mm) - Max Carbon Tracking Index (CTI) of 4 - Min Electrical Relative Thermal Index (RTI Elec) of 105?C - If flame-rated V-2, max High Current Arc Ignition (HAI) of 2 and Hot Wire Ignition (HWI) of 2 - If flame-rated V-1, max HAI of 2 and HWI of 3 - If flame-rated V-0, max HAI of 3 and HWI of 4 Current Transformer (Electrician Installed) - Transformer is field installed, hence subject to mechanical abuse, so it shall be provided with either a molded-plastic enclosure or a molded-plastic "cup" and potted. Plastic shall be molded from UL Recognized Component Plastic, rated V-0 minimum. Potting material shall be UL Recognized Component Plastic, rated V-0 minimum. Transformer shall have a minimum Inside Diameter of 12 mm (0.47 inch) to fit over the field-installed conductors. Fast-On Terminals - Shall meet the requirements of IEC 1210 "Connecting Devices - Flat quick-connect terminations for electrical copper conductors - Safety requirements" Cord and connector shall be PSE Certified. Label shall either be plastic or paper with a plastic cap. Cable assembler shall be UL Recognized for Wire Harnesses (ZPFW2). The cable/connector combination shall be evaluated and strain relief tested to UL 817 "Cord Sets and Power-Supply Cords". Cable assemblies shall be 100% tested for Continuity, Phasing and Electric Strength: - 2 kVac, 50 or 60 Hz, for 1 second, between Line Conductors (phases, neutral) with no arc over or flash over. - 2 kVac, 50 or 60 Hz, for 1 second, between each Line Conductor (phases, neutral) and Protective Earth / Ground with no arc over or flash over. - Verify continuity of phase conductor to connector's phase terminal. - Verify continuity of neutral conductor to connector's neutral terminal. - Resistance shall not exceed 0.1 Ohm when 25 A is applied from the Protective Earth conductor to the connector's Protective Earth terminal. Voltage Drop shall be limited to 2%.

    Flag Labels - Label shall be supplied by a UL Recognized Component Authorized Label Supplier (PGAA).

    Label material shall be CSA Certified and a UL Recognized Component Marking and Labeling System Material (PGGU2).

    Label material shall pass the Permanence of Cord Tag Test specified in Clause 67 of UL 1778, 2nd Edition.

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