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Hoisting & Rigging Assessment Plan

By Donna Roberts,2014-07-01 01:22
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Hoisting & Rigging Assessment Plan

    HOISTING & RIGGING

    Assessment Plan

    NNSA/Nevada Site Office Facility Representative Division

    Performance Objective: To determine that hoisting and rigging operations are conducted according to “industry best standards” for increasing equipment reliability

    while assuring worker safety, and to verify issues being addressed in BN Hoisting assessment.

Criteria:

    Lifts are identified and categorized appropriately for scheduled maintenance. DOE-STD-1090-2001

    An integrated process ensures safety issues are identified and controls established. DOE-STD-1090-2001

    Personnel operating and maintaining the hoisting equipment are trained; they understand their roles and responsibilities. DOE-STD-1090-2001

    Maintenance conducts safety inspections of hoisting and rigging equipment on a scheduled basis, certifying that safe operations are in compliance with good conduct of operations. DOE-STD-1090-2001

Equipment operators comply with industry best standards for operating hoisting and

    rigging equipment. DOE-STD-1090-2001

    Management ensures that all personnel operating hoists have been medically xamined and certified as fit to perform their duties. DOE-STD-1090-2001

References:

    Title 29 CFR 1910.179, “Overhead and Gantry Cranes”

    Title 29 CFR 1910.180, “Crawler Locomotive and Truck Cranes”

    Title 29 CFR 1910.184, “Slings”

    Title 29 CFR 1926.251, “Rigging Equipment for Material Handling”

    Title 29 CFR 1926.550, “Cranes and Derricks”

    Title 29 CFR 1926.553, “Base-Mounted Drum Hoists”

    Title 29 CFR 1926.554, “Overhead Hosts”

    Title 29 CFR 1926.555, “Conveyors”

    Title 30 CFR Part 57, Subpart D, "Personnel Hoisting"

    ANSI A10.28, “Work Platforms Suspended from Cranes and Derricks

    ANSI B20.1-1957, “Safety Code for Conveyors, Cableways and Related Equipment

    ANSI B30.2, “Overhead and Gantry Cranes (Top Running Bridge, Single or Multiple Girder, Top Running Trolley Hoist”

    ANSI B30.5, “Mobil and Locomotive Cranes”

    ANSI B30.7, “Base-Mounted Drum Hoist”

    ANSI B-30.9, “Slings”

    ANSI B30.10, “Hooks”

ANSI B30.11, Monorail and Underhung Cranes”

    ANSI B30.16, “Overhead Hoists (Underhung)

    ANSI B30.17, “Overhead and Gentry Cranes (Top Running Bridge, Single Girder,

    Underhung Hoists)

    ANSI B30.21, “Manually Lever-Operated Hoists”

    ASTM A-391, “Alloy Steel Chain”

    DOE-STD-1090-2001, Hoisting and Rigging (Formerly Hoisting and Rigging Manual)

    BN CD-0444.001, “General Safety Rules”

    BN CD-0444.006, “Formal Workplace Inspection Program (FWIP).

    BN CD-0444.063, “Lockout/Tagout”

    BN CD-0444.071, “Chains and Slings”

    BN CD-0444.70, Hoisting Apparatus, Cranes and Conveyors BN-0029, “Inspection Log Alloy Steel Chains & Load Binders”

    BN-0030, “Inspection Log Natural & Synthetic Fiber Rope Slings”

    BN-0031, “Inspection Log Synthetic Web Straps & Slings”

    BN-0032, “Inspection Log Wire Rope Slings”

    Purchasing Requisition

    BN OP-2110.121, “Crane Inspections and Certification”

    BN OP-2110.008, “Inspections of Slings and Chains”

    BN OP-21110.061, “Hoist Operator Qualification”

    BN OP-2100.042, “Rigging Work Operations”

    BN OP-2110.018, “Use of Rigging and Lifting Fixtures”

    BN CD-0444.072, “Powered Industrial Trucks”

    BN CD-0444.073, “Aerial Work Platforms/Lifts”

Approach:

    Document Review

Interviews:

    Fleet & Equipment personnel / Signalers Qualified Crane or Hoist Operators (Operators) Facility Manager / Supervisors / Employees Qualified Crane or Hoist Inspectors (Inspectors) Safety & Industrial Hygiene Department Manager Procurement & Property Management Department Manager

Observations:

    Operations/Work

    Lines of Inquiry

    HOISTING & RIGGING

    NNSA/Nevada Site Office Facility Representative Division

     YES NO N/A COMMENTS

     Hoisting Apparatus, Cranes and Conveyors BN CD 0444.070

     Initial Inspections BN CD-0444.070, 4.1

    1. Have Fleet & Equipment personnel performed a thorough

    inspection of the crane, conveyor or hoist and all associated

    components after:

     a. Initial installation?

     b. Any alteration, modification or reassembly? 2. Have the results of each inspection been recorded according to

    the requirements in Title 29 CFR 1910.179, 1910.180,

    1926.550, or ANSI B30.2 or B30.10 standards?

     Pre-operation Inspections BN CD-0444.070, 4.2

    3. Are Operators using an appropriate pre-operation inspection

    checklist and performing a visual inspection at the beginning of

    each shift or prior to start-up?

     Inspections - BN CD-0444.070, 4.3

    4. Are Inspectors performing routine inspections according to

    Title 29 CFR 1910.179, 1910.180, 1926.550 and the

    appropriate ANSI B30 series standards?

    5. Are they performing inspections, when appropriate, at floor

    level?

    6. Are they recording the results of each inspection according to

    the requirements in Title 29 CFR 1910.179, 1910.180,

    1926.550 or ANSI B30.2 or B30.10 standards?

     Technical Inspections of Device-Handling Crane/Hoists

    BN CD-0444.070, 4.4

     YES NO N/A COMMENTS

     7. Are Fleet & Equipment personnel in concert with a device

    owner or designee, performing technical inspections of

    device-handling cranes according to DOE, BN. LANL, LLNL,

    SNL or other customer requirements as deemed appropriate by

    the Safety & Industrial Hygiene Department Manager?

    8. Are they documenting the results of each inspection according

    to the requirements in Title 29 CFR 1910.179, 1910.180,

    1926.550 or ANSI B30.2 or B30.10 standards?

     Operating Cranes or Hoists and Using Standard Hand Signals

    - BN CD-0444.070, 4.5

    9. Are Supervisors classifying each lift as ordinary or critical

    during the planning phase of each lift?

    10. Are Supervisors designating a signaler for each crane or hoist

    operation when a signaler is required?

    11. Are Supervisors ensuring that the crane/hoist operator and

    signaler are familiar with standard hand signals before the

    operation begins?

    12. Are the Signalers using standard hand signals to direct crane

    or hoist operations?

    13. Do the Signalers remain clearly visible to the operator and