TR-8001 A-1 Installation (Ver.1.0) 1/34
TR-8001 series
Installation
Test Research, Inc.
MAY, 2005
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A-1 Installation ..............................................................................................................3
A-1-1 Environment for Using the Equipment ......................................................... 10
A-1-1-1 TR-8001 Power Supply and Grounding ............................................ 10
A-1-1-2 Automatic Voltage Regulator and Uninterrupted Power Supply (AVR
and UPS) ....................................................................................................... 11
A-1-1-3 Air Pressure and Vacuum .................................................................. 11
A-1-1-4 Operating Temperature and Ambient Humidity ................................ 12
-5 Working Illumination ........................................................................ 12 A-1-1
A-1-1-6 Minimum Working Space ................................................................ 12
A-1-1-7 Electrostatic Protective Cautions ...................................................... 12
-8 Equipment Disposition Location ....................................................... 12 A-1-1
A-1-1-9 TR-8001 Machine Emergency Switch Location ................................ 12 A-1-2 Mechanical Installation ................................................................................ 14
A-1-2-1 Mechanical Parts Assembling ............................................................ 14
A-1-2-2 Monitor and Keyboard Movable Arm Installation ............................. 16
A-1-2-3 TR-8001 Control Panel and Switch Board Layout ............................ 16
A-1-2-4 Computer and TR-8001 Cable Connection ....................................... 17 A-1-3 Power Supply Setup .................................................................................... 21
A-1-3-1 TR-8001 Power Supply Setup ......................................................... 22
A-1-3-2 PC Power Supply Setup ................................................................... 24
A-1-3-3 Printer Power Supply Setup .............................................................. 24 A-1-4 Software Operation ..................................................................................... 24
A-1-4-1Installing, Uninstalling, and Updating Software .................................. 24
A-1-4-2 User Priority Management ................................................................ 25
A-1-4-3 Password Protection ......................................................................... 26 A-1-5 Self Check ................................................................................................... 27
A-1-5-1 Power and FAN Self Check .............................................................. 27
A-1-5-2 MDA Board and V&C Board Self Check ......................................... 28
A-1-5-3 MDA Function Switch Self Check ................................................... 29
A-1-5-4 Switch Board Self Check ................................................................. 30 A-1-6 New Machine Report .................................................................................. 31
A-1-6-1 Machine Installation Report ............................................................. 32
A-1-6-2 Standard Operating proceudre (SOP) .............................................. 33
A-1-6-3 Machine Calibration Report ............................................................. 34
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A-1 Site Preparation
A-1-1 Site Planning Prior to TR8001 System Delivery
TR8001 series system include TR8001 tester, TR8001L tester, TR8001A tester,
TR8100A, TR8100LV tester and TR8001LLV tester.
It is very important to a smooth installation by proper site planning include
delivery routing , environmental, space, weight, power, vacuum and compressed
air requirements prior to receive the TR8001 system.
A-1-2 Site Planning Requirement
A-1-2-1 Delivery Routing Requirement
Prior to the TR8001 system's delivery, determine the route that the
TR8001 system crates will travel from the receiving area to the
installation site. TRI notice that the routing plan must avoid any
problems such as
1. Obstructions in hallways,
2. Elevator size and weight limitations.
TRI recommends that the crated TR8001 system be moved from your
receiving area to the system's installation site. TRI's installation engineer
uncrates the system at its installation site. At the installation site,
provide a minimum distance of 10 ft (3.0 m) to the right side of the fork
lift entry for uncrating space.
A-1-2-2 Environmental Requirement
While TR8001 system does not require an absolute clean-room
environment, TR8001 system need to keep the room environment is
cleanliness and freedom from excessive heat and dust should reduce the
possibility of equipment failure caused by heat and dust build-up.
The TR8001 system operating environmental limits are:
Ambient Temperature : 32?F to 104?F (0?C to 40?C)
Maximum Temperature Gradient : 18?F/hour ( 10?C/hour)
Relative Humidity : 20% to 80% non-condensing
Maximum Humidity Gradient : 10%/hour
Maximum Web Bulb Temperature : 77?F (25?C)
Maximum Dew Point Temperature : 36?F (2?C)
The TR8001 system storage environmental limits are:
Ambient Temperature : -40?F to 151?F (-40?C to 66?C)
Maximum Temperature Gradient : 18?F/hour ( 10?C/hour)
Relative Humidity : Up to 95% non-condensing
Maximum Humidity Gradient : 10%/hour
Maximum Web Bulb Temperature : 115?F (46?C)
Maximum Dew Point Temperature : 36?F (2?C)
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The Personal Computer operating environmental limits are: Ambient Temperature : 32?F to 104?F (0?C to 40?C)
Relative Humidity : 20% to 80% non-condensing
Maximum Web Bulb Temperature : 91.4?F (33?C)
The Personal Computer storage environmental limits are: Ambient Temperature : -4?F to 140?F (-20?C to 60?C)
Relative Humidity : Up to 95% non-condensing
Maximum Web Bulb Temperature : 95?F (35?C)
A-1-2-3 Space Requirement
Crated TR8001/TR8100LV/TR8001A/TR8100A tester without peripherals and various cartons:
Dimension ( width x height x depth ) : 142cm x 112cm x 145cm (55.9 in x 44.1 in x 57.1 in)
Weight (without control board and SWB): 370 kg Weight (with control boards and 28 pcs SWBs): 452 kg
Crated TR8001L/TR8100LLV tester without peripherals and various cartons:
Dimension ( width x height x depth ) : 142cm x 112cm x 145cm (55.9 in x 44.1 in x 57.1 in)
Weight (without control board and SWB): 380 kg Weight (with control boards and 44 pcs SWBs): 480 kg
PC cartons (shipped in separate crate)
Dimension ( width x height x depth ) : 40cm x 25cm x 50cm (15.7 in x 9.84 in x 19.7 in)
Weight : 8.9 kg
Monitor cartons (shipped in separate crate)
Dimension ( width x height x depth ) : 44cm x 44cm x 22cm (17.3 in x 17.3 in x 8.66 in)
Weight : 5.6 kg
Printer cartons (shipped in separate crate)
Dimension ( width x height x depth ) : 38cm x 24cm x 25cm (15.0 in x 9.44 in x 9.84 in)
Weight : 7.4 kg
Accessory cartons (shipped in separate crate)
Dimension ( width x height x depth ) : 37cm x 19cm x 46cm (14.6 in x 7.48 in x 18.1 in)
Weight : 5 kg
Monitor arm cartons (shipped in separate crate) Dimension ( width x height x depth ) : 32cm x 51cm x 25cm (12.6 in x 20.1 in x 9.84 in)
Weight : 10 kg
Uncrated TR8001/TR8100LV tester with monitor
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Dimension ( width x height x depth ) : 79cm x 85 cm x 115cm (31.1 in x 33.5 in x 54.3 in)
Weight (without control board and SWB): 220 kg
Weight (with control boards and 28 pcs SWBs): 302 kg
Uncrated TR8001L/TR8100LLV tester with monitor
Dimension ( width x height x depth ) : 79cm x 85 cm x 138cm (31.1 in x 33.5 in x 54.3 in)
Weight (without control board and SWB): 230 kg
Weight (with control boards and 44 pcs SWBs): 330 kg
A-1-2-4 Weight Requirement
TR8001 system weight and the weight of peripheral equipment and other items positioned in the same general area, must be considered. The floor loading capacity must be sufficient to support the weight involved. Most industrial plant floors support weights of 50 psf (2.4 kPa) or more, which is normally adequate for this type of equipment.
A-1-2-5 Power Requirement
TR8001 system input power requirement :
The ac input power source (and receptacle) for the TR8001 system must be installed by the customer prior to TR8001 system installation. The customer must make sure that the receptacle connector that accepts the TR8001 system's plug meets the TR8001 system's voltage and current requirements. It is the customer's responsibility to procure and install the mating receptacle. The Hubbell* series of plug/receptacle
connectors (refer in the following power configurations, Fig A-1-2-4.1 and Fig A-1-2-4.2 ) comply with most country and local electrical codes.
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Fig A-1-2-4.1 220V ac input power configuration for the TR8001 system
Fig A-1-2-4.2 110V ac input power configuration for the TR8001 system
The primary ac power source to the system must be a clean
line. There should be no abnormal power-line disturbances
such as transient spikes; dropped cycles; large voltage or
frequency fluctuations; current surges; or voltage, phase
angle, or interphase voltage imbalances. Power anomalies can
be caused by other factory floor equipment as well as external
facility occurrences.
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power source, if required, to the system's input power requirement. Also, the customer must procure and install any power conversion and conditioning equipment prior to system installation. Damage caused by power line anomalies attributable to facility power fluctuations or thunderstorms, and other "acts of nature" are not covered under the Warranty or Service contract.
There are several approaches for compensating for power problems. The optional Battery Backup/Uninterruptable Power Supply (SMART-UPS) protects the PC and monitor from surges and brownouts (low voltage conditions). This device also provides short-term power to the PC during blackouts (complete power outages) and also supplies power to enable you to perform a controlled shutdown if power is out for an extended period of time. This protects open files that have not been stored on the PC's hard drive and prevents operating system corruption caused by uncontrolled shutdown.
TR-8001 system power supply :
AC 115V@30A, ;10%. Monophase 3-wire, 50Hz，60Hz, 3KVA;
or
AC 230V@15A, ;10%, Monophase 3-wire, 50Hz，60Hz, 3KVA.
L
N
G
Earth Ground
TR8001 system grounding :
To safely use the TR8001 system, please make sure you use the grounded power supply. For any damages to the machine caused by not properly using the grounded power supply for protection, the warranty provided by our company will not cover such damage, and the user is repsonsible for any cost
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requried for the mainteneance and repair.
A-1-2-6 Vacuum Requirement
The model of the vacuum machine should include the
following items (not required for the pressing machine).
1. Vacuum hole * 2:
2. Exteranl vacuum tube diameter (recommended): 100mm to
125mm (4 inches to 5 inches).
3. Vacuum hole diameter: Internal diameter --- 25.4mm (1
inch)
4. External diameter --- 33.0mm (1.3 inch)
5. Vacuum Pressure: Minimum 650mm-Hg(-0.86bar or -
312.6psi). Exhaustion: 25 m/hr.
A-1-2-7 Compressed Air Requirement
The model of the compressed air machine should include the
following items
1. Air pressure tube hole * 1:
2. Air pressure hole diameter: Internal diameter --- 5mm to
6mm (0.197 inch to 0.236 inch)
3. External diameter --- 8mm (0.315 inch)
224. Air Pressure: 4kg/cm ~ 6kg/cm.(57.14 psi ~ 85.71 psi)
A-1-3 Safety Considerations
A-1-3-1 Personnel Safety Considerations
TR8001 engineers and operators should be familiar with the emergency
power shut-down procedure and how to notify the local fire department.
An TR8001 system operator is adequately protected from electrical shock.
Nevertheless, personnel trained in first aid for electrical shock and burns
should be always available.
Unauthorized personnel should not remove any of the system's panels,
which are provided for system cooling and protection of the electronics.
A-1-3-2 Fire Precautions
Take all necessary precautions against fire. Store permanent documents,
tape cartridges, and spare parts, etc in a fire-proof area. Overhead
sprinklers can be used if the water heads are not directed at the equipment.
Additionally, sprinkler heads should not be located directly over the
system or its fan intake/exhaust path. Locate wall-mounted CO2
(carbon dioxide) fire extinguishers within easy reach of the system.
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A-1-3-3 TR-8001 Machine Emergency Switch Location
The TR8001 system emergency switch is disposed at the lower right
corner as shwon in the following figure, and its function is to cut off the
power supply to stop the ATE system when emergency occurs.
By pushing the plunger by hand, the emergency switch contacts will
change state and stop the TR8001 system circuit. When the plunger is
released by turning the emergency switch anticlockwisely , the contacts of
the momentary style switches will return to their normal position.
Emergency
Switch
TR-8001 Emergency Switch
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A-2 Installation
WARNING: Risk of electric shock and mechanical injury. Only fully trained
persons are allowed take place all the installation process.
WARNING: To avoid shock hazard, the TR8001 system must be operated with
an adequate earth ground. Refer to Chapter A-2-1-1.
A-2-1 Environment for Using the Equipment
Appropriate operating environment assures the life and working
efficiency of the TR-8001. The operating environment of this system is
as follows:
A-2-1-1 TR-8001 Power Supply and Grounding
1. TR-8001 Power Supply
AC 115V@30A, ;10%. Monophase 3-wire, 50Hz，60Hz, 3KVA; or
AC 230V@15A, ;10%, Monophase 3-wire, 50Hz，60Hz, 3KVA.
L
N
G
Earth Ground
2. TR-8001 system grounding
To safely use the TR-8001, please make sure you use the grounded
power supply. Another, one separate ( 80cm [2.67 ft]) safety-
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