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cj-263 new qa spec inspection plan

By Brent West,2014-11-25 20:25
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cj-263 new qa spec inspection plan

     Dualit Inspection Plan 18

    Coffee Capsule Machine Product:

    DCC03 & DCC04 Model:

    220-240V; 50Hz; 950W Rating:

    Dualit Brand:

    ISO 2859-1 (MIL-STD-105E) Inspection Plan: Single sampling plan for normal inspection level II

    Critical (CRI) = 0; Major (MAJ) = 1.0; Minor (MIN) = 4.0. AQL:

    Critical defects (Class ‘A’ defect)

    Major defects (Class ‘B’ defect)

     Minor defects (Class ‘C’ defect)

Master Carton :

    Defect Class C Condition of carton C Condition of printing Qty: xx G.W.: xx kg A Correct Serial No. /Date Code N.W.: xx kg Dualit Meas: xx by xx by xx cm A Correct Product code (Sku) (Product name) Sku: xxxxx Model No: xxxxx Serial: xxxxxx OK

Product Rating Label:

     Defect Class A Correct rating label

     OK .

Gift Box:

    27 July 2010 Prepared by DUALIT Ltd. Page 1

     Dualit Inspection Plan 18

     Defect Class

    C/B

    C/B

    C C/B

    A Condition of box

    A Correct internal packaging

    A Correct box closure

    A Condition of printing

    OK Correct Serial No./Date Code

     Correct Product code

     Correct rating label

     Correct Gift box label Gift box label

Gift Box contents:

    27 July 2010 Prepared by DUALIT Ltd. Page 2

     Dualit Inspection Plan 18

    Defect Class DCC03 A B E C D DCC04 A B E C D A - Coffee unit B - Capsule drawer A C - Drip tray B D - Grill B E - Water Tank B Instruction Booklet B Collection Booklet A C

    OK

    Model Sku: Short description UPC code 27 July 2010 Prepared by DUALIT Ltd. Page 3

     Dualit Inspection Plan 18

     DCC03 84620 Piccolina Capsule Machine Black GB 619743846204

     DCC04 84640 Dualit Capsule SO4 Machine Black GB 619743846402

    Appearance and Functionality:

    Defect Class C No scratches or blemishes on the enclosure Check the parts from 0.5 m of distance.

     Scratches length >3 mm, width >0.15mm and/or nr > 2

     Spot diameter < 0.1 mm, nr < 4

    Spot diameter > 0.1 mm

    Colour surface variation

    Material surface defects (shrinkages, material flow lines, etc...)

     A No sharp edges A The colour of all moulding must match B/C No colour variations of the same colour A Metal parts must not show signs of rust B No scratches on stainless steel parts

     OK

     Defect Class B Coffee spout extends for different size cups

     Dualit Logo

     A A

    C

    D

     B

     A: 18 +0.5mm B B: 7.5 +0.5mm C: 11.8 +0.2mm D: 9.1 +0.2mm The bottom edge of the letters must be parallel to the top edge of the tray C

    OK Coffee spout does not extend

27 July 2010 Prepared by DUALIT Ltd. Page 4

     Dualit Inspection Plan 18

    Defect Class

    The grill fits onto the drip tray C

    The grill is stainless steel B

    The drip tray must have a red float B

    C The grill fits onto the drip tray

    The grill is stainless steel B

    No float C

     OK

     Defect Class

    The capsule drawer has a drain grill in it’s base to allow excess water to enter the drip tray B

    The rear wall of the capsule drawer can be raised or lowered C

    The capsule drawer fits onto the drip tray B

    OK

     Defect Class

    The drip tray and capsule drawer fits into the coffee unit

     C

    OK

    27 July 2010 Prepared by DUALIT Ltd. Page 5

     Dualit Inspection Plan 18

     Defect Class

    The drip tray and capsule drawer fits into the coffee unit

     C

    OK

     Defect Class

    The water tank is shaped to match the coffee unit C

    The handle must be smooth and shaped as shown C

    There must be a filter on the outlet valve A

    There is a MAX marking either side of the handle

     B

    The tank will hold 1.2 litres when filled to the MAX mark

    B

     The water tank fits onto the rear of the coffee unit

     The water valve is open when the water tank is in position Valve. Valve operator on coffee unit B

    B

    OK

    27 July 2010 Prepared by DUALIT Ltd. Page 6

     Dualit Inspection Plan 18

     Defect Class

    The coffee unit has a door above the water tank to allow the tank to be filled B

    The door must snap closed with gentle pressure C

    OK

     Defect Class When the lever is in the up position the capsule door is open B

     The capsule’s must fit into the neatly into the capsule compartment C

     B

    When the lever is in the down position the capsule door is closed

    OK

    27 July 2010 Prepared by DUALIT Ltd. Page 7

     Dualit Inspection Plan 18

     Defect Class

    The controls are on the top of the coffee unit B

    There are 3 rubber control buttons A

    Silicon cover over the buttons must be correctly positioned B

    The control buttons are marked as shown B

    In the centre of the control buttons is an indicator light

     A

     OK

     Defect Class The controls are on the coffee spout A

    There are 3 control buttons A The control buttons are marked as shown B

    Either side of the buttons is an indicator light B

    OK

    27 July 2010 Prepared by DUALIT Ltd. Page 8

     Dualit Inspection Plan 18

     Defect Class The coffee unit stands on 5 rubber feet A

    The coffee unit must not rock when placed on a flat surface

     B

    The feet shall not leave marks (When rubbed on a piece of

    white paper) A

    OK

     Defect Class

    There are 11 screws in the base of the coffee unit A

    These screws must be tight A

    Ventilation slots must be as shown A

    OK

    Safety Tests:

     Defect Class Hi-pot test: 1250V between live parts and earthed metal parts (1 second) trip set to 1mA. - A

     Earth continuity between earth terminal and earthed metal parts must not exceed 0.1 Ω at 25A - A OK Assembly / function tests: (Conducted on 2 samples)

     Defect Class a) Tuning the appliance (Item 2 in Instruction Booklet) A

    b) General checks of lights and ‘Beeps’ as stated (Item 3 in Instruction Booklet) A

    c) Brewing coffee (Item 5 in Instruction Booklet) st 1 coffee temperature - temperature inside the cup >70 ?C B nd 2 coffee temperature -temperature inside the cup >72 ?C B

    B FILTER coffee - temperature inside the cup >80?C

     d) Programming the quantity of coffee (Item 7 in Instruction Booklet) A e) Descaling the appliance (Item 10 in Instruction Booklet) A f) Draining the appliance (Item 11 in Instruction Booklet) A g) Saving energy (Item 8 in Instruction Booklet) A Power Input: A 230V 950W +5% -10% OK

27 July 2010 Prepared by DUALIT Ltd. Page 9

     Dualit Inspection Plan 18

     Defect Class To remove the enclosure:

    Remove the 2 screws shown and remove the

    arm.

     Remove the 7 base screws shown

    OK Take out the capsule drawer and remove the 2 Take off the capsule compartment cover and screws shown remove the screw shown.

27 July 2010 Prepared by DUALIT Ltd. Page 10

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