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MRP-Plan

By Rhonda Morales,2014-04-29 02:50
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MRP-Plan

    Business

    Consulting

    Merloni TermoSanitari ( China ) Co., Ltd.

    BPCS System Implementation Project

    - Phase III -

    Prototyping Plan

    October 20, 1999

Merloni TermoSanitari Phase III Prototyping

    MRP Prototyping Plan

I Scope

The prototyping data is based on transactions in Wuxi entity. It includes the

    following main aspects:

? MRP MRP maintenance; etc

    ? MPS Manual MPS maintenance; etc

    ? SFC Shop Order release; etc

    ? CST Cost maintenance

II. Resources

1. Personnel

MTS Project Team

    Project Leader ChenXi (EDP Department)

    Project Member JiLang (Production Department)

     GongZhenYu(Purchase Department)

     ZhuJunHua (A.S.S. Department)

     JiaoJiaYun (Production Department)

     ChenAiJun (Logistic Department)

A.A consultants: Charles Cai

    Smilla Yuan

2. Hardware

At lease 2 PCs are needed for prototyping.

3. Software

Environments of BPCS V6.04 for prototyping are installed.

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Merloni TermoSanitari Phase III Prototyping

III. Prototyping Data

Details of prototyping data please see Appendix I “Prototyping Data” and

    Appendix II - Prototyping Schedule & Scenarios

IV. Other Issues

? In order to ensure a successful prototyping, key users should involve in the

    project 100%.

? It is recommended to utilize standard functions provided by BPCS. Except

    for necessary documents and reports, customization is not recommended.

? In order to record the result of prototyping, Prototyping Record is being

    used to document the end result and problems encountered during the

    prototyping. Please see Appendix II “Prototyping Record”. Both the MTS

    key users and AA consultants will sign on the record to acknowledge the

    prototyping results.

? Based on the results of prototyping, Requirement Definition Report (RDR)

    and Business System Map (BSM) will be prepared.

? MTS will nominate a project assistant to be responsible for the

    documentation of all the relevant materials, as well as supporting AA

    consultants to coordinate the prototyping process.

? MTS users will record all the problems occurring and AA consultant will

    summarize the problem list and give necessary recommendation, as well as

    discuss with MTS management to find a solution.

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Merloni TermoSanitari Phase III Prototyping

Appendix I - Prototyping Data

? Item Master

    Field Name Responsibility Item Number Technical Description Technical Item Type Technical Item Class Technical Item Stocking Warehouse Logistic

    Stocking Unit of Measure Logistic

    Purchasing Unit of Measure Purchasing UOM Conversion Rate Purchasing Master Schedule Planner

    Horizon Days Planner

    Demand Time Fence Days/Periods Planner

    Demand Code 1 Planner

    Demand Code 2 Planner

    Minimum Balance Horizon Days Planner

    Minimum Balance Days Planner

    Lead Time Days Planner/Purchasing Daily Lead time Rate Planner

    Order Policy Planner/Purchasing Lot Size Planner/Purchasing Incremental Order Quantity Planner/Purchasing Period Order Days Planner/Purchasing

? System Parameter Generation

    Field Name Responsibility Mass Release Warehouse EDP

    Horizon Days EDP

    Time Frame Maintenance EDP

    Time Fence Days EDP

    Demand Code Before Time Fence EDP

    Demand Code After Time Fence EDP

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Merloni TermoSanitari Phase III Prototyping

? Facility Planning Data

    Field Name Responsibility Run Copy Default command for each Technical item

? Manufacturing Data Maintenance

    Field Name Responsibility Bill of Material Technical Work Center Technical Routine Technical

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Merloni TermoSanitari Phase III Prototyping

Appendix II - Prototyping Schedule & Scenarios

    ? Item Master Maintenance Process

Responsibility: Production, Purchase, Technical, Planner, Warehouse, A.S.S.

? Manufacturing Data Maintenance Process

Responsibility: Production, Technical, Finance.

? MPS/MRP Process

Responsibility: Production, Purchase, Technical, Planner, Warehouse, A.S.S.

    ? After Sales Service Material Flow

Responsibility: Production, Purchase, Technical, Planner, Warehouse, A.S.S.

    ? Shop Order Release Process

Responsibility: Production, Purchase, Technical, Planner, Warehouse, A.S.S.

    ? Purchase Order Release Process

Responsibility: Production, Purchase, Technical, Planner, Warehouse, A.S.S.

    ? Outside Operation Process

Responsibility: Production, Purchase, Technical, Planner, Warehouse, A.S.S.

? Costing Process

Responsibility: Production, Technical, Finance.

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Merloni TermoSanitari Phase III Prototyping

    MTS BPCS Implementation Prototyping Record

Number ______________

    Contents Date AA MTS user Business Requirement

    BPCS Solution

    If BPCS can not handle, please

    specify the

    reason

    AA suggestion MTS

    suggestion

    signature date signature date

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