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COURSE STRUCTURE SYLLABUS OF DILPOMA ENGINEERING

By Susan Butler,2014-04-12 06:08
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2.2 Effect of product design on cost requirements of good product Design 1.1 Role of automobile mfg. industry in economic development of the country.

    COURSE STRUCTURE & SYLLABUS OF DILPOMA ENGINEERING

    Automobile Engineering

    Course Structure

    Third Year

    Sixth Semester

    Paper Subject

     Code

    DTA 6 Production Engineering

    DTA 7 Instrumentation & Controls

    DTA 8 Refrigeration & Air-Conditioning System

    DTA 9 Advance Automobile Manufacturing System

    DTA 10 Project DTM 6 : PRODUCTION ENGINEERING

    1. Theory Production & Productivity

1.0 Concept of production in industry.

    1.1 Definition of Production, Production System.

    1.2 Type of Production System, Advantages & Disadvantages

    1.3 Suitable examples of Production system Productivity

    1.4 difference Between Production & Productivity, Importance of Productivity

    1.5 Measurement of Productivity, Techniques of Improving Productivity.

2. Product Design & Development Theory

    2.1 Introduction to product Design

    2.2 Effect of product design on cost requirements of good product Design

    2.3 Factors affecting product design.

    2.4 Introduction to product development

    2.5 Factors / aspects of Product Development

    2.6 Concept of simplication, standardization, specialization & Interchangeability

     3. Cost Estimation Theory

    3.0 Definitions, Cot Accounting, Elements of cost.

    3.1 Components of cost, break even analysis, break even chart, function of break even chart.

    3.2 Break even Point, estimations of cost elements.

    3.3 Methods of cost estimating, Data requirements for cost estimating, steps in making cost estimates

     numerical.

    3.4 Calculations of m/c times for turning, Drilling, Milling, Grinding, Shaping, Selling price of the

     product.

4. Plant Layout and Material Handling Theory

    4.0 Utilization of techniques in plant layout.

    4.1 Types of plant layout & comparison.

    4.2 Slection of space requirements in layout.

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4.3 Design & layout of work station.

    4.4 Need for material handling devices in industries, Different Material Handling devices. 4.5 Equipments, Sketches, Meaning, Comparisons of systems & Its Application.

5. Process Planning

    5.0 Planning of process from raw material to finished product. 5.1 Process operation sheet. Determination of inspection stage. 5.2 Selection of appropriate m/c equipment for process. m/c capacity selection. 5.3 Techniques of planning and assemblies.

     6. Control of Production systems theory

    6.0 Meaning of Control of Production scheduling.

    6.1 Production control, Dispatching Methods, Routing Progress Control. 6.2 Flow Control of Materials, Components, Parts & sub assemblies to the final product.

    6.3 Flow control applied to continuous production. Line balancing & Techniques. 6.4 Introduction & application of CPM & PERT, Method of Planning control at large & its simple

     Numerical.

7. Method Study

7.0 Introduction and objectives of method study.

    7.1 Method study procedure.

    7.2 Selection of work for Method study.

    7.3 Recording techniques & critical.

    7.4 Examination.

    7.5 Development of improved methods.

    7.6 Principles of Motion Economy.

    7.7 Work Place Layout.

    7.8 Human factors in motion study.

8. Work Measurement.

8.0 Introduction and objectives of work measurement.

    8.1 Procedures of work measurement.

    8.2 Equipment used and scientific method of work.

    8.3 Merit rating calculations & allowances.

    8.4 New Management techniques & principles.

9. Inventory Control Theory

9.0 Definition of Inventory Control.

    9.1 Inventory Control of Materials in process.

    9.2 Deciding Economic Batch Quantity, Determining.

    9.3 Maximum & Minimum Stock.

    9.4 Methods adopted for stock control.

    9.5 ABC analysis, Material requirement planning.

    9.6 Manufacturing requirement planning.

10. Jigs & Fixtures Theory

10.0 Definitions of Jig & Fixtures.

    Diploma Engineering VI Sem (Automobile)

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10.1 Importance & Its applications.

    10.2 Principles of Jig & Fixtures.

    10.3 Principles of Jig & Fixtures, Locators, Clamps, Support Bushes, Six degree freedom.

    10.4 Two simple examples giving proper applications of simple Jigs & Fixtures for elementary machining

     operation.

DTM 7 INSTRUMENTATION AND CONTROLS

    UNIT I : BASIC FACTS OF INSTRUMENTATION AND. CONTROL SYSTEM USED IN

    ENGINEERING MEASUREMENT AND PROCESS CONTROL

1. General Instrumentation

    1.1 General description of instrumentation

    1.2 Development of electronic Instrumentation

    1.3 Elements of electronic instrumentation system.

    UNIT: II: BASIC FACTS AND CONCEITS OF MEASUREMENT 2. Introduction in Measurement and Measuring system 2.1 Measurement significance of measurement

    2.2 Scale factor, Range

    2.3 Resolution, Precision accuracy and reliability 2.4 System error analysis.

    2.5 Standards and calibrations

     3. Measurement Techniques

    3.1 Typical sensor output .

    3.2 Bridge measurement-. Balanced & unbalanced

    3.3 Potentiometer measurements .

    UNIT - III BASIC CONCEPTS OFTHE INSTRUMENTATION AND

     CONTROL SYSTEM

    4. Transducer

    4.1 Mechanical Parameters sensors, potentiometer, LVDT, RVDT.

     Tachometer strain gauges.

    4.2 Hydraulics and Pnumatic sensors - pressure level flow 4.3 Temperature sensor thermistors, thermocouples 4.4 Miscellaneous -light liquid level humidity thickness.

5. Signal Conditioning

    5.1 Power supply operational amplifiers filters

     6. Recording System

    6.1 Voltage recording instruments.

     6.2 Digital voltmeter

     6.3 Script chart recorder

     6.4 X-Y recorder

7. Data Acquisition system

    7.1 Data Loggers.

    7.2 Data acquisition system

Diploma Engineering VI Sem (Automobile)

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8. Process Control System

    8.1 Need of automation and automatic control system,

    8.2 Open Loop control circuits

    8.3 Close- loop control circuits

    8.4 Analog electric controllers

    8.5 Digital controller

    8.6 Pneumatic Controller

    8.7 Digital computer as process controllers

9. Actuators

     9.1 Electromechanical actuators linear motion rotary motion dc motor ac motor

     Stepper motor, Servo motor.

    10. Remote control Equipments

    10.1 Alarm units, Displays, recording and indication equipments transmitter, telemetry

    UNIT IV: PRINCIPLES AND OPERATION OF INSTRUMENTATION AND CONTROL SYSTEM

    11. Principles of Operation of instrument and control System ,

    11.1 Principles of measurements

    11.2 Principles of integration of different components in the System,

12. Operation of Instrumentation ad control System

    12.1 How an instrumentation and control systems is implemented

    12.2 Examples of system form in the manufacturing industry.

    DTM 8 REFRIGERATION & AIR CONDITIONING SYSTEM

1. Introduction

    1.1 Need of Refrigeration

    1.2 Application of Refrigeration (Food preservation Ice plant ice-cream, dairy products,

     transportation chemical &. industrial process)

2. Refrigeration Cycle

    2.1 Reversed cornet cycle on PV &. T 5 diagram

    2.2 Bell Coleman cycle - PV, & T -S diagram their advantages &.disadvantages 2.3 Vapour Compressions cycle -PV, TS & PH diagrams calculation of cop, effect of

     superheating & under cooling

     3. Vapour Absorption System

     3.1 Ammonia Vapour, Absorption system its comparison with Vapour compression

     system.

     4. Refrigerator

     4.1 Refrigerants and their desirable properties

     4.2 Selection of Refrigerant according to applications

     4.3 Secondary refrigerant

5. Construction & Working of Vapour Compression System,

     5.1 Construction & working of various types of compressors hermetic open type Diploma Engineering VI Sem (Automobile)

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     vane type screw type centrifugal type

     5.2 Construction & working of evaporators. Flooded type, dry expansion type their

     application.

     5.3 Construction & working & application of various types of expansion devices,

     automatic expansion -valve, thermostatic expansion valve, capillary tube, solenoid.

     5.4 Controls - High & low pressure cut outs, thermostat, overload protector.

UNIT II: AIR CONDITINING SYSTEM

    6. Introduction

    6.1 Need of Air- Conditioning

    6.2 Application - human comforts Industrial automobile A/c.

Psychometric

    7.1 Psychometric properties of air DBT. WBT. DPT specific & relative humidity degree of

     saturation enthalpy of moist air Dalton's law of Partial pressure 7.2 Psychometric charts - location of state and calculation of unknown properties

     with Psychometric charts.

    7.3 Psychometric processes sensible heating and cooling latent, heating and cooling &

     heating with humidification cooling & heating with dehumidification.

10. Insulation

    10.1 Types of insulating materials used in A/c

    10.2 Properties required according to applications

    10.3 Methods / procedure of insulating the equipment system.

11. Air Conditioning systems

    11.1 Central air conditioning

    11.2 Unitary air conditioning

    11.3 Window air conditioning

    11.4 Spit air condition

    11.5 Package air conditioning

    11.6 All air & water system

     12. Seasonal Air, Conditioning

    12.1 Summer air conditioning.

    12.2 Winter air conditioning

    12.3 Year round air conditioning

    12.4 Evaporative cooling

13. Air Distribution

    13.1 Types2 of ducts,

    13.2 Losses in ducts

    13.3 Lay of ducts for Central air conditioning unit

    13.4 Different outlets used in air distribution

14. Manufacturing of Refrigeration & Air conditioning System

    14.1 Overview of Manufacturing System

    14.2 Steps involved in manufacturing of Refrigeration and Air conditioning System. 14.3 Function of Technician in Manufacturing. of Refrigeration & Air conditioning System. Diploma Engineering VI Sem (Automobile)

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DTA 9 - ADVANCE AUTOMOBILE MANUFACTURING SYSTEM:

UNIT-I AUTOMOBILE MANUFACTURING INDUSTRY.

1. Automobile manufacturing Industry

     1.1 Role of automobile mfg. industry in economic development of the country.

     1.2 Major industries in India

     1.2.1 Their historical background.

     1.2.2 Present status of product, turnover size etc,

    1.3 Different sections of Automobile industry & their function & Roles, in the

     development of industry,

    1.4 Roles & Function of the Technician.

     1.4.1 Functions of Production section automobile mfg. industry

     1.4.2 Functions of different mfg process in automobile industry

     1.4.3 Functions of manufacturing technician in each mfg process

     Practicals

    1. Understanding to Role of different sections.

    2. Role of manufacturing system

    3. Role of technician in Manufacturing System.

UNIT II : AUTOMOBILES SYSTEM

2. Automobile System

     2.1 Introduction

     2.1.1 Components of Automobile

     2.1.2 Classification of Automobile

     2.2 Transmission system

     2.2.1 Clutch 2.2.2 Gear Box

     2.2.3 Propeller shaft & rear axle. 2.2.4 Wheel tires

    2.3 Steering system

    2.4 Breaking system

    2.5 Suspension system

UNIT III : OPERATION & CONTROL OF AUTOMOBILE

     MANUFACTURING SYSTEM

3. M/C Tools and Process

     3.1 Describing different Mfg. Processes used in Automobile Mfg. Process.

     3.2 Describing different M/C tools used in Automobile Mfg. System. 4. Principles & Procedures of operation and control

     4.1 Scheduling in Automobile Manufacturing System.

     4.2 Despatching in Automobile Manufacturing System.

     4.3 Routing in Automobile Manufacturing System.

     4.4 Stages in operation of Automobile Manufacturing System.

     4.5 Procedure of control of Automobile Manufacturing System.

UNIT IV : QUALITY CONTROL IN AUTOMOBILE MANUFACTURING

     SYSTEM

    5. Quality Control.

     5.1 Concept of quality control in Automobile Manufacturing System.

     5.2 Principles of quality control of Automobile Manufacturing System. Diploma Engineering VI Sem (Automobile)

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     5.3 Procedure of quality control in Automobile Manufacturing System.

DTM 10 PROJECT & INDUSTRIAL TRAINING

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Diploma Engineering VI Sem (Automobile)

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